Precision TIG · Wichita

Precision TIG Welding in Wichita

Vesper welds the thin, the exotic, and the unforgiving — 0.035-wall titanium, inconel headers, instrument housings — for the Air Capital's suppliers, race programs, and makers who measure in thousandths.

a welder TIG welding a stainless basin
The Shop

Small Shop. Smaller Tolerances.

Vesper is a bench shop, deliberately: two welders, purge rigs, rotary positioners, and the patience thin material demands. We built it for the work most shops turn away — the 0.035 wall that warps if you look at it wrong, the titanium that wants a full trailing shield, the housing where the weld is a visible design feature. Heat control is the whole craft here, and it shows in the bead.

  • Pulse TIG with amperage down to single digits
  • Full argon purge & trailing shields for titanium
  • Fixturing designed per part to kill distortion
  • Welds photographed & documented before shipping
The Standard

Tolerances We Hold

Distortion Under 0.005"

Fixturing, sequencing, and heat control designed per part — flatness checked before anything ships.

Color Tells the Truth

Titanium leaves this shop straw, gold, or salmon. Gray means contamination, and gray gets cut out — ours or anyone's.

Every Weld Photographed

Macro documentation of every seam before shipping — your QA file gets the evidence without asking.

Repeatability on Runs

Batch work is fixtured and parameterized so piece two hundred is indistinguishable from piece one.

How It Works

From Drawing to Documented Part

1

Send the Part or Print

Drawings, STEP files, or the part itself. We quote with material, fixturing, and lead time spelled out.

2

Fixture & Prove

Distortion dies in the fixture design. Batch work gets a first-article you approve before the run.

3

Weld Under Purge

Pulse TIG, full shielding, heat managed pass by pass — the boring discipline that makes pretty beads.

4

Measure, Photograph, Ship

Flatness and stack-ups checked, seams macro-photographed, and everything packed like it matters. Because it does.

a torch flame burning teal over dark metal
Materials

Titanium Rewards the Patient

Exotic alloys aren't hard — they're unforgiving. Titanium wants total gas coverage or it embrittles invisibly. Inconel work-hardens if your sequence is lazy. Thin stainless sugars the second the back side sees air. Vesper's whole setup exists for these materials: purge chambers, trailing shields, oxygen monitors, and the discipline to stop when a color is wrong. That's the difference between a weld that photographs well and a weld that flies.

  • Grade 2 & 5 titanium under full purge
  • Inconel 625 / 718 with sequence control
  • 316L & 304 thin-wall without sugar
  • 6061 & 3003 aluminum, gap-free fit-ups
Why Vesper

Why Engineers Ship Us Their Scary Parts

a welder's blue arc glowing through smoke1

Heat Is the Whole Craft

Single-digit amperage, pulse control, and sequencing that spreads energy like a machinist spreads cuts — thin walls stay flat here.

a gloved hand guiding a torch, sparks rising2

Gas Coverage Is Religion

Purge rigs, trailing shields, and oxygen monitoring on every exotic job — because titanium doesn't give second chances.

sparks flying from a clamped part being worked3

Proof in Your Inbox

Macro photos, measurements, and material certs with every shipment — your quality file is complete before the box opens.

Reviews

What the Engineers Say

5.0
★★★★★4 reviews
Reed Callahan
We prototype flight-adjacent hardware and scrap is not a word we use casually. Vesper welded forty titanium brackets at 0.035 wall without a single distortion reject. The beads look machine-laid. They're our thin-wall bench, full stop.
Danika Voss
Our race team brought Vesper a cracked inconel header the week before a national. Not only did the repair hold at temperature all season — the replacement merge collector they built flows better than the original. Craftsman is the right word.
Tom Ashworth
Medical housings demand welds that pass cosmetic inspection under magnification. Vesper's work goes straight from their bench to our validation queue — no rework loop, ever. Eight-week lead times became two.
Marcus Lee
I design one-off titanium bikes as a side business and Vesper treats my small runs with the same care as their aerospace work. The rainbow on those welds gets photographed more than the bikes.
Questions

Asked Before the First Part

What's the thinnest material you'll weld?

We routinely weld 0.028-wall stainless and titanium tube, and we've gone thinner on instrument work with the right joint design. If you're unsure whether a wall thickness is weldable, send the drawing — we'll tell you straight, and suggest a joint change if that's the honest answer.

Do you weld titanium in open air?

Never bare. Titanium gets full argon coverage — torch, trailing shield, and back purge, with purge chambers for complex geometry. The color of the finished weld tells you everything: ours leave straw to salmon, never gray.

Can you hold cosmetic requirements?

Cosmetic-grade seams are half our work — instrument housings, visible motorsport parts, architectural details. Tell us the standard (or send a photo of what 'good' looks like to you) and we'll match it or say we can't.

What about quantities — one part or a thousand?

One to about two hundred is our sweet spot. Prototypes get bench attention; batches get fixturing and a first-article approval so the run stays identical. Beyond a few hundred pieces you likely want automation, and we'll say so.

How fast is turnaround?

Single parts and repairs usually turn in two to five working days. Fixtured batch runs quote with a firm date after first-article approval. Race weekend emergencies: call — we've turned headers overnight more than once.

Do you provide weld documentation?

Every job ships with macro photographs of the seams; material certs and dimensional checks are included where the job calls for them. Aerospace-supplier customers get documentation formatted for their quality systems.

Got a Scary Part?

Send It to the Bench That Likes Hard Ones

Drawings, photos, or the part itself — quoted inside a business day with material and lead time spelled out.

Tell Us About the Part

Material, wall, quantity, and what keeps you up about it. One business day to a quote.

Send a Part